Basic Info.
Type
Extrusion Blow Molding Machine
Making Method of Parison
Extrusion-Blow Molding
Computerized
Computerized
Certification
CE, ISO9001:2008, QS
Product Description
TINCOO ACCUMULATOR HEAD FOAMING BLOW MOLDING MACHINE
DHB100 can be used for producing drums, tool boxes and hollow parts of all kinds materials of PE, PP, and ABS can be used.
Its control system adopts closed loop control imported from Europe and hydraulic system is pressure-flow double proportional control equipped with variable plunger pump to ensure fast and smooth operation of the machine and energy consumption of the hydraulic system can be reduced by 30% or above, saving considerable electricity.
This series adopts new patent of two pull-rod type closing-mold device; double-folding accumulator head;extrusion device and product taking-out device, and entirely achieves full automatic production.
Advantages of Forming Blow
The productions produced by the technology are lighter, greener, cheaper and safer than traditionally manufactured equivalents, yet with the same performance as solid product!
1. Lighter: Products manufactured using foaming blow molding typical need 15-20% less polymer than those using traditional extrusion technologies.
Thanks to the enhanced this technology, customers are able to use fewer polymers and reduce the weight of vehicle, thus achieving better performance as improving the dynamic, fuel economy and emission than the original technology.
2. Greener: Foaming blow molding has many positive environmental benefits over traditional techniques. As nothing but atmospheric gases are added to the foamed polymer, harmful emissions are avoided, recycling these pure materials is easy and cost effective. As the technology reduces plastics used at the source, its widespread adoption could significantly reduce the volume of oil derived plastics used.
In addition to reduced plastic consumption and the point of manufacture, it delivers reduced fossil fuel usage as a result of the weight reduction derived from micro foaming of the finished parts.
3. Increase productivity: With special screwed, the pressure in screw not only increases extrusion speed, but also makes the extruded material more stable and even. In addition, extruded material by foaming blow molding has low density. It is much easier to blow, form and cool down that shorten the producing cycle, enhancing the production efficiency.
4. Lower Cost: The substantial material weight-saving achieved by the use of foaming blow molding enables customers to make significant cost savings on each part produced. This result in a product margin optimization and increased profit for businesses.
In many cases, the savings made thanks to our technology enable customers to be competitive on the market while enhancing their profit.
5. Safer: As for auto parts, common PE material is harder. There is the strong possibility that when traffic accident occurs, PE material is likely to collide and break off, producing sharp angels which may harm to people's health. The foaming plastic has unparalleled density and higher impact strength,
Technical Parameter of DHB-100
MODEL | UNIT | |
SPECIFICATION | Material | / | PE,PP… |
Max. container capacity | L | 160 |
Number of die | set | 1 |
Output | pcs/hr | 50-60 |
Machine dimension | M | 7.8*4.8*5.2 |
Total weight | Ton | 40 |
ACCUMULATOR HEAD | Number of die heating | zone | 5 |
Power of die heating | Kw | 47 |
Accumulator capacity | L | 16 |
Injection pressure | Mpa | 20 |
Max. injection speed | Kg/sec. | 1.5 |
Max. die-pin diameter | mm | 450 |
CLAMPING UNIT | Clamping force | KN | 800 |
Platen opening stroke | mm | 600-1500 |
Platen size | mm | 1700*1000 |
Max mould size | mm | 1400*900 |
Mould thickness | mm | 510-650 |
EXTRUDER UNIT | Screw diameter | mm | 100 |
Screw L/D ratio | L/D | 28:1 |
Extruding volume | Kg/hr | 160-200 |
Screw rotation rate | r/min | 10-86 |
Extruder heating power | KW | 53 |
Extruder driving power | KW | 75 |
POWER CONSUMPTION | Oil pump driving power | KW | 22 |
Servo drive power | KW | 4 |
General assembly | KW | 220 |
Air pressure | Mpa | 0.7 |
Air consumption | m3/min | 0.8 |
Average energy consumption | KW | 84 |
Cooling water consumption | M3/h | 0.6-1 |
Business partners:
Machine configuration
Item | Setting |
1. Hydraulic system | Oil pump: Rexroth (Germany) Hydraulic valve: Rexroth (Germany) Proportional valve: Rexroth (Germany) Servo valve: MOOG Oil pressure control: double proportional pressure control Seal assembly: Walka.(Japan) |
2. Electrical system | - PLC: SIEMENS (Germany)Touch screen: SIEMENS (Germany)Inverter: SCHNELDER (France)Parison control: MOOG (Japan)Electric relay: OMRON (Japan)Proximity switch: BALLUFF (Germany)AC contactor: SIEMENS (Germany)Control switch: SCHNELDER (France)Air-break switch: SIEMENS (Germany)
|
3. Clamping unit | Mode: Bi-directional synchronous structure to clamp the mould Driving mode: differential fast mould motion with double pulling rods to assure large container volume |
4. Die | Runner: First-in first-out Material of runner parts: 38CrMoAlA 42CrMo Mode: accumulator head |
5. Extruder | Driving mode: Frequency control Reducer gearbox: hard surface gear of alloy-steel Material of barrel & screw: fine quality nitride steel 38CrMoAlA Screw head: Plate abrasive-resistant alloy Heater: Cast aluminum heater |
6.Pnaumatic parts | Main valves: FESTO (Germany) |
7.Motor | Origin: Siemens (Beide) |
Packaging&Shipping
Company Information
Established in 1989, Tincoo(Changxing) Packaging Technology Co., Ltd is an enterprise professionally manufactures stretch blow molding machines, blow moulding machines, preform injection machine and blowing moulds. We are devoting ourselves to technical research in order to build up a good reputation & famous brand.
Address:
No. 2578, Development Avenue, Changxing, Hangzhou, Zhejiang, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Established in 1989, Tincoo Machinery was located in Huangyan--"Blow Molding Machine Town" in China, then moved to Changxing 2017, with total investment of 11 million US dollars and covers 50 thousand square meters. It is an enterprise professionally manufactures PE Blow Molding Machines, PE Extrusion Blow Moulding Machines, PET Stretch Blowing Machine and Extrusion Blowing Moulds.
Blow moulding machinery: Adopting foreign advanced technology and management system, and taking advantage of our solid technical power, we have been developing different kinds of plastic forming process and machinery. In accordance with plastic features, we developed series of blow molding machinery to meet customers′s demand, such as fully-automatic PE blow molding machines, two-stage fully-auto pet stretch blow moulding machines, PE blow moulding machines, injection and stretch blow molding machines.
Focused on customers, cored on quality, the corporation and customers are viewed as a united whole. Customers" requirements are all we should do.